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As you can see, the helmet has been fully assembled. I super glued Lego pieces inside the armour to increase it's strength, while also providing holes for me to sew through for the spandex hood.
The "jaw" pieces are separated in the center, and attached to hinges near the cheek. This allows them to fold up when in briefcase mode, and fall down and attach (using magnets) when in suit mode.
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