B-wing Pilot V3 Chestbox (June 25, 2012)
This is an older progress picture that I forgot to upload.
After detailing the foam and making some other details with PaperClay, I smothered the chestbox in coats of wood glue, and after it finished, resin. Even after drying the wood glue remains tacky enough that the resin will adhere to it, and the resin gives it a nice, hard, smooth and plasticy shell. Imperfections were filled in with PaperClay and Bondo. The green you see is simple construction paper (which also has wood glue and resin on it).
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