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Unread 10-05-2012, 04:12 PM   #23
2DLogic
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Join Date: Jul 2010
Posts: 501
Very clean design and construction, hot wire cutters are definitely the way to go for quick clean edges in foam.

Even though the entire piece is foam, I'd still recommend some sort of core support rod, especially since you have no plans to make the individual swords detachable. What ever type of hard coat finish you decide upon could easily get too heavy for a simple foam hilt to handle and it would be a shame for the piece to snap after all the work you've put into it.
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