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Unread 11-30-2012, 02:32 AM   #6
Millions_Knives
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Join Date: Apr 2007
Posts: 783
i like 1/4in. MDF sheet in this case
make a blank in the shape of the swords profile
then and add foam to both side to shape the blade

this sword is a different shape
but ya get the idea

hope it helps
good times to all
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