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Unread 02-23-2013, 12:13 AM   #2
StabbityBlkMage
I eat emo kids.
 
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Join Date: Jul 2003
Posts: 1,179
Well assuming it's a large ball (1ft - 2ft in diameter) I'd suggest fiberglass. The expense isn't that much, most likely about $50 total in supplies (resin, fibgerglass, paint brushes, cups).

As long as you work outside in a yard, patio and not indoors a respirator hasn't been particularly necessary.

Here is some of my work regarding fiberglass ranging from props, armor and mold jackets.

http://junkerscosplay.blogspot.com/
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