I used this tutorial to make the swords for my Zoro cosplay. I actually found this on DA, I didn't realize there was a post on cos.com.
My only changes to the tutorial were that I used Poplar wood instead of Pine and just used the excess wood scraps from cutting out the blades to make the tsubas, rather than buying MDF board.
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Sagely Advice To Base One's Life On:
-If you give a man some fire; he'll be warm until it goes out, but if you set a man on fire; he'll be warm for the rest of his life.
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