Yeah depending on what/which form you are looking for the way of obtaining it will differ. Like for example the arm blades for my Alma cosplay are soild and not meant to move very much so I made them from poster board and duct tape and then coated it all in plaster strips...it needs painting still, but this wouldn't work for say crown clown, but ti could work for it's second gun like form.
Oh Captain, My Captain...RIP RW 8/11/14
2014 Convention Schedule-
ConnectiCon -Hartford CT July 11-13
Another Anime Con - Manchester NH October 17-19